PENERAPAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) PADA KINERJA MESIN THERMOFIX DALAM PROSES DYEING (Studi Kasus PT. Sari Warna Asli Unit 1, Karanganyar)

Fauzia, Salsa Billa (2025) PENERAPAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) PADA KINERJA MESIN THERMOFIX DALAM PROSES DYEING (Studi Kasus PT. Sari Warna Asli Unit 1, Karanganyar). S1 thesis, Universitas PGRI Madiun.

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Abstract

PT. Sari Warna Asli Unit 1 is a manufacturing company engaged in the textile industry located in Kebabkramat, Karanganyar, Central Java. In recent years, the Thermofix machine often experiences downtime that disrupts production flow. This research aims to analyze the Overall Equipment Effectiveness (OEE) value, identify loss factors through Six Big Losses, provide improvement proposals through the implementation of Total Productive Maintenance (TPM), and conduct a Life Cycle Cost (LCC) analysis. Based on the analysis results, an Availability Rate of 57%, a Performance Rate of 61.18%, a Quality Rate of 89.57%, and an OEE value of 30.68% were obtained. From the identification of the Six Big Losses, the highest type of loss identified is Reduce Speed Losses. The proposed improvements include daily checklists and routine cleaning (Autonomous Maintenance), bi-monthly maintenance and runtime monitoring (Planned Maintenance), machine parameter adjustments (Quality Maintenance), periodic evaluations (Focused Improvement), monthly training (Training), and the implementation of PPE according to SOP (Occupational Health and Safety). The most efficient combination results in 1 mechanic with a machine age of 10 years with an LCC cost of Rp663,189,144. Keywords: Life Cycle Cost (LCC), Overall Equipment Effectiveness (OEE), Six Big Losses, Thermofix Machine, Total Productive Maintenance (TPM).

Item Type:	Thesis/Skripsi/Tugas Akhir (S1)
Kata Kunci:	Life Cycle Cost (LCC), Mesin Thermofix, Overall Equipment Effectiveness (OEE), Six Big Losses, Total Productive Maintenance (TPM).
Subjects:	T Technology > TJ Mechanical engineering and machinery T Technology > TS Manufactures
Divisions:	Fakultas Keguruan dan Ilmu Pendidikan
Depositing User:	FAUZIA BILLA SALSA
Date Deposited:	19 Aug 2025 06:00
Last Modified:	19 Aug 2025 06:00
URI:	http://eprint.unipma.ac.id/id/eprint/4184

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